MANAGEMENT CONSULTANCY
FOR COMPOSITES, BALLISTICSAND LIGHTWEIGHT TECHNOLOGYFOUNDING FATHERS
Oswald Gerl
Peter Gerl
WHY THE FAMILY ARE YOUR BEST PRACTICE PARTNER IS:
- Together 40 years experience Composite in Thermosetting / Thermoplastic and Duroplastic
- International experience in Europe /Asia / USA
- Strongly developed branch network
- Constant availability to give our customer best Support
- Guaranteed customer protection
- Quick implementation, according to automotive standards
- Flexible application options personnel as well as local
COMPOSITE MARKETS
Automotive
Special Vehicles
Aircraft
Military and Safeguarding
Medical Industry
Machine Construction
*New Support for* EV - Battery Industry
*New Support for* Train Industry
OUR SUPPORT FOR YOU IN
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1
Sales and Marketing
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2
Project Management
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3
Due Diligence
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4
Task Force at Supplier / Customer
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5
Creation of the Feasibility Analysis
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6
Planning of the Production Facility
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7
Planning of the Infrastructure
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8
Selecting of the right Machines and Equipment
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9
Negotiating of the Machines and Equipment
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10
Part Calculation
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11
Row- and Semifinish Material Supplier Searching
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12
Implementation of the Technical Processes
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13
Customer selection
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14
Quality Certifications – ISO 9001, IATF16949...
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15
Staff for Tool Construction
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16
Implementation of the Technical Processes
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17
Creating of the Resin Labratory
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18
Personal Sourcing
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19
Strategical European Cooperations
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20
In Painting (Class A or Visual shiny or matty)
KNOW-HOW
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1
In all relevant raw materials
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2
In all relevant development areas
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3
In all relevant calculation and simulation tools
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4
In planning lay-ups
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5
In Project Management
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6
In tool making
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7
In autoclave technique
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8
In Task Force by Customer and Supplier
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9
In PCM Technology
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10
In RTM Technologies
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11
In Pultration, Extrusion
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12
In E-LFT Process
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13
In Diagraphm Forming
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14
In Sheet Moulding Compound, Press Technology
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15
In Glueing Methods
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16
In Filament Winding
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17
In PrePreg
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18
In Beaming / Weaving
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19
In Painting
GALLERY
Weaving
Pre Preg
Cutting
Autoclave
RTM - PCM
HP RTM
Filament Winding
Pultrusion
RTM - PROCESS
PREPARATION
- Cut pot semi-finished fiber product
- Possibly arrange the layers in stacks
FORMING
- Drape the textile fabric in the forming device (”preforming”)
IMPRAGNATION
- Place the preform into the mold
- Inject the resin
CURING
- Curing at 800 to 1300C
- Post-tempering is possible
COMPONENTS
- Ejection
- Refinishing
PCM - PREPREG COMPRESSED MOULDING
Newly development fast curing prepreg is preformed, and then cured in heated steel tool. Short mold cycle times.
Laminate
Heat
Preform
Charge
Compression
Demold
- Is cost-efficient, if highly standardized Prepreg is being used
- Potential quality problems from CF or resin could be eliminated early in the chain
- Eliminates weaving step
- Suitable for thermoset and thermoplast resins
- Prepregs are easier to use by part manufactuer, no expensive tools
- Cycle times < 1 minute if thermoplasts are being used
BASIC MATERIALS
FIBRES
- Glasfiber
- Carbon Fibre
- Aramid
- Basalt
- Hybrids
- Hemp
- Nylon
MARTIX - RESINS
- Phenolic
- Epoxid
- Thermoplast
- Polyester
- Vinyl
PRODUCTION
High volume processes - 2D/3D
THERMOSETTING
- PREPREG-AUTOCLAVE
- PCM (Prepreg Compression Moulding)
- RTM
- RESIN INFUSION
PROCESSING PROCEDURES
THERMOPLAST
- COMPRESSION
MOULDING - FOLDING
TECHNIQUE - SINGLE DIAPHRAGM
FORMING - DOUBLE DIAPHRAGM
FORMING
Production cycle times
THERMOSET COMPOSITES
THERMO-PLASTIC COMPOSITES
METALS
PROTOTYPE / LOW VOLUME
MASS PRODUCTION
CONTACT US
GERL FASERVERBUNDTECHNIK GMBH
GAMMELSDORFER STRASSE 24
94315 STRAUBING, GERMANY
